General Superintendent - Process Control EMIRATES GLOBAL ALUMINIUM (EGA)

Product Quality Assurance and Improvement:

• Develop and review anode quality specifications to meet/exceed customer requirements.

• Design, develop, implement and review quality monitoring systems to ensure that the product quality meets the specifications.

• Analyze and investigate product quality deviations, propose remedial solutions and coordinate solutions implementation.

• Identify, plan and coordinate execution of anode quality improvement projects to meet the evolving business needs.

• Provide active support to the Quality Management System, and other Business Excellence programmes to ensure compliance to certification.

• Take an active role in lean manufacturing initiatives coordinated by the Business Excellence team in order to achieve effective implementation of Suggestion Scheme, TPM, RCM, Kaizen, Autonomous Maintenance, Six Sigma and 5S.

Process Control, Monitoring and Improvement:

• Plan and effectively implement the process control monitoring strategy for the concerned area of operation.

• Outline the critical process parameters responsible for efficient operation and sustained performance including their control ranges. 

• Analyze and interpret the monitored data to anticipate process deviations and plan remedial action.

• Review the existing process methodologies and conduct feasibility studies to ensure implementation of continuous process improvements and unit cost reduction.

• Ensure that parameter changes are executed and evaluate the effectiveness of such changes.

• Conduct trials (in house or in coordination with external parties) and provide business solutions for process improvement.

• Keep abreast of technical developments in concerned area of operation to initiate process development.

• Evaluate equipment performance and prepare proposals for equipment upgrade/replacement to ensure business continuity and growth.