General Superintendent - Shift Maintenance EMIRATES GLOBAL ALUMINIUM (EGA)

Risk Management

• Identify potential business risks (production/revenue, quality, cost, delivery, environment and health & hygiene) in advance, analyse them & take precautionary steps to reduce/curb the risks in the assigned area.

• Identify high-risk maintenance activities and develop action plan to mitigate the risk by developing engineering solutions and/or automation to keep the area personnel safe.

• Must be well versed with EMT/BCM policies and participate/contribute as & when required.

Planning

• Formulate Yearly Maintenance/Shut Down Plans in co-ordination with Operations, CMS & Planning and determine high level resource requirements for assigned area.

• Contribute to the development of long-term maintenance plans.

• Monitor key maintenance performance indicators to track performance and plan corrective/improvement actions.

• Discuss Weekly Maintenance Plans with Operation Team to confirm the equipment availability for maintenance.

Policies, Processes & Procedures

• Proposes & implement approved changes in maintenance policies & processes to improve.

• Develops maintenance procedures for safe, cost effective, efficient, quality and legislative compliant accomplishment of maintenance tasks.

• Ensures comprehensive understanding and adherence to work practices, schedules, policies, processes and procedures by all departmental personnel through effective team management. Implement corrective actions in case of variance.

• Communicate, co-ordinate the changes/updates and support the customer/suppliers/ contractors to ensure compliance to Policies, Processes & Procedures.

Budget and Financial Performance

• Contribute to assigned area budget preparation.

• Monitor, review and control actual expenditure to ensure all maintenance activities are managed within budget of the assigned area contributing to overall achievement of financial performance targets of Area Maintenance.

• Analyse, Work out & Implement corrective actions to address unfavourable financial variances.

• Right-source the maintenance jobs wherever it is beneficial to the company safeguarding core technologies/processes.

Maintenance Management

• Implements assigned area maintenance plans at optimum maintenance cost.

• Identify & manage enterprise/task risks related to assigned area maintenance activities and eliminate/mitigate the same.

• Ensures optimum utilization of the available resources & contracts in assigned area.

• Critically reviews assigned area asset performance and solves problems/improve performance using structured processes, reliability engineering, condition based maintenance and innovative approaches.

• Clearly lay down the guidelines to prioritise the jobs within assigned area.

• Responsible and accountable for addressing unplanned breakdown/corrective maintenance calls/notifications at optimum maintenance cost for all the equipment at assigned area.

• Manage Shift Maintenance team to:

  • Ensure all the calls/notifications received from customers are correctly recorded and appropriately addressed.

  • Control the area/situation where any incident/emergency has taken place and inform all the stakeholders.

  • Analyse the breakdowns and co-ordinate within department to address repetitive failure.

• Critically reviews asset performance and supports problem solving using structured processes.