Lean Six Sigma Champion

Al Khorayef Group

Key Responsibilities:

• Prepare comprehensive improvement plans with detailed process maps, project specifications, and cost-benefit estimates for Lean Six Sigma initiatives across all 18 product lines.

• Contribute to new business initiatives and projects, reviewing and communicating the impact on Lean activities and operational excellence goals.

• Present analysis results and project solutions to technical leads, senior leaders, and clients, demonstrating measurable improvements in manufacturing performance.

• Develop a robust continuous improvement strategy in partnership with the Management Team and key business stakeholders, specifically addressing HMLV (High Mix, Low Volume) manufacturing challenges.

• Implement and support cultural change across the organization, driving business improvement through Lean Six Sigma methodologies.

• Develop, deliver, and support delivery of business improvement change initiatives tailored to manual manufacturing processes and diverse workforce requirements.

• Develop and contribute towards improvement standards in line with Lean Six Sigma best practices, specifically adapted for ESP manufacturing requirements.

• Undertake comprehensive business process analysis and statistical analysis for improvement initiatives, supporting wider organizational change.

• Lead, define, and develop continuous improvement activities designed to improve performance, including planning and executing Kaizen events, value stream mapping sessions, and SMED workshops.

• Perform systematic root cause analysis using Six Sigma tools (fishbone diagrams, 5-Why analysis, statistical analysis) to resolve complex manufacturing problems.

• Conduct detailed value stream mapping exercises across ETO and MTO production systems to identify waste sources and improvement opportunities.

• Implement Lean tools including 5S, Standard Work, Visual Management, Kanban systems, and error-proofing techniques specifically designed for manual manufacturing processes.

• Apply Six Sigma methodologies (DMAIC, DMADV) to reduce process variation, improve first-pass yield targets, and enhance overall product quality.

• Establish and monitor key performance indicators (KPIs) to track effectiveness of improvement initiatives and ensure sustainable results.