Process Technician

voestalpine Turnout Tech

TASKS

Task 1 Maintaining stable production and optimization activities.

Full Responsibility

• Ongoing monitoring of workpiece dimensions and process corrections in the event of exceedances within warning limits or exceeding set tolerances,
• Ongoing monitoring of process parameters of machines used in production,
• Maintaining technological / production lines in continuity, including: removing failures, correcting processes / tools in order to achieve the assumed production capacities,
• Optimization of current technological processes - increase in line efficiency, including optimization of mold/coil changeover times,
• Optimization of bending molds / machine tools implementation of improvements, modifications, ad hoc repairs,
• Training of employees, preparation of training materials - close cooperation with the Internal Trainer,
• Performing tasks in accordance with TPM and taking care of the safe operation of machines and equipment,
• Active participation in the implementation of savings projects resulting from the assumptions implemented by the Company,

Supporting

• Support in internal production logistics,
• Support in the event of a lack of production resources in serial changeovers of molds / rings / machines and commissioning of production processes in accordance with the production plan
• Support in the event of equipment and machine failures ongoing cooperation with the Maintenance Department,
• Support in the preparation of technological documentation necessary to conduct production processes,
• Supervising the application of formally approved process instructions

Task 2 Ongoing supervision of quality and production indicators and performance of appropriate corrective actions.

Full Responsibility

• Ongoing monitoring of quality indicators, trend analysis and correction of process parameters / changes in molds in order to carry out production in accordance with the assumed Cp/Cpk,
• Ongoing monitoring of production indicators, including: shift/daily process efficiency, production waste,
• Analysis of blocked details and immediate correction of processes in order to eliminate the production problem,

Supporting

• Support in the case of handling external complaints and support in eliminating the root causes of problems contributing to complaints
• Support in the organization of work in the event of necessary repairs of details, analysis of repairs performed and correction of employees' work,

Task 3 Active participation in the implementation of new products and technological lines,

Full Responsibility

• Participation and implementation of tests of new products of metal components,
• Participation and implementation of tests for new coatings used in the Production Department,
• Active participation in the launch of new technological lines
• Training of employees assigned to new products/technological lines
• Standardization of work in the implementation of new products and technological lines

Supporting

• Support of the Tool Shop Department in order to replace parts or implement technological changes in bending tools
• Support in creating new technical documentation, job manual, packing sheets, defect catalogue, other technological documents,

Task 4 Other task not specified above.

Full Responsibility

• Execution of current purchases according to the needs of the Production Department
• Supervision of spare parts used in tools and bending machines: their stock levels, ordering missing parts from the Tool Shop and from external suppliers
• Carrying out other instructions from a supervisor

Task 5 General tasks

Full Responsibility

• Compliance with and application of the Company's regulations and procedures, including in particular the procedures of the Integrated Management System
• Performing work reliably and efficiently in accordance with the scope of specific tasks and following the instructions of superiors that relate to work, as long as they are not contrary to the law or the employment contract
• Compliance with the working hours established in the Company
• Compliance with health and safety regulations and fire safety rules
• Compliance with the provisions on justifying absence from work and granting time off from work set out in the Labour Code and in the implementing regulations
• Improving professional qualifications and improving work skills
• Taking care of the Company's welfare and its property
• Keeping confidential technical, technological, commercial or organizational information of the Company, the disclosure of which could expose the Company to damage
• Compliance with the rules of social coexistence
• Keeping the workplace and its surroundings clean and tidy
• Proper protection of tools, equipment and rooms

DUTIES AND POWERS:

1. Modification of production processes, including machine settings and changes in bending tools, in order to obtain the assumed dimensions and quality assumptions.
2. Optimization of current technological processes, bending molds and machines
3. Participation and implementation of technological trials,
4. Maintenance of bending tools
5. TPM-compliant tasks