Quality Control Engineer (Scaffolding & Formworks) Kayan Company Global

Reports to Deputy General Manager

1. Job Purpose

To ensure that all Scaffolding & Formwork materials and manufactured components comply with company specifications, international standards, Saudi regulations and client requirements (including Saudi Aramco), through effective inspection, testing, and quality control procedures.

2. Key Responsibilities

2.1 Quality System Implementation

• Implement and maintain Quality Management System (QMS) in accordance with:

  • ISO 9001 requirements

  • Saudi Aramco GI and CSM

  • Company quality procedures and work instructions

• Ensure compliance with approved Inspection and Test Plans (ITP).

• Participate in internal and external quality audits.

2.2 Incoming Material Inspection

• Inspect incoming materials including:

  • Scaffolding tubes

  • Couplers and fittings

  • Scaffold boards and accessories

  • Formwork items

  • All other related items

• Verify material test certificates (MTCs) and compliance with specifications.

• Ensure traceability of materials.

2.3 In-Process Manufacturing Inspection

• Monitor fabrication activities including:

  • Cutting and forming

  • Welding and assembly

  • Surface preparation and blasting

  • Painting & Powder Coating processes

• Verify compliance with approved fabrication drawings and specifications.

• Ensure welding procedures and welder qualifications meet applicable standards.

• Conduct dimensional checks and visual inspections.

2.4 Final Product Inspection

• Perform final inspection of components including:

  • Tube and coupler systems

  • Cuplock & Ring Lock Systems

  • Scaffold accessories and safety components

  • Frame scaffolds

  • Formwork Components

• Ensure products meet load capacity and structural requirements.

• Verify marking, tagging and identification requirements.

2.5 Testing & Verification

• Coordinate or conduct required testing including:

  • Load testing of scaffold components

  • Coating thickness testing

  • Surface finish inspection

  • Dimensional verification

  • NDT (if applicable)

2.6 Documentation & Records

• Maintain quality records including:

  • Inspection reports

  • Test reports

  • Material traceability logs

  • Non-Conformance Reports (NCRs)

  • Corrective and Preventive Action Reports (CAPA)

• Prepare quality dossiers and manufacturing data books for clients.

2.7 Non-Conformance Control

• Identify defective materials and products.

• Raise NCRs and coordinate corrective actions.

• Monitor implementation of corrective and preventive actions.

• Ensure segregation and proper disposition of rejected materials.

2.8 Vendor & Supplier Quality Control

• Evaluate supplier quality performance.

• Participate in supplier inspections and audits.

• Ensure purchased materials meet technical specifications.

2.9 Client & Third-Party Inspection Coordination

• Coordinate inspections with:

  • Clients

  • Third-party inspection agencies

  • Saudi Aramco representatives (as applicable)

• Ensure readiness for client inspections and approvals.

2.10 Continuous Improvement

• Participate in quality improvement initiatives.

• Analyze quality trends and recommend process improvements.

• Support Lean manufacturing and defect reduction programs.

3. Authority

The Quality Control Engineer is authorized to:

• Reject non-conforming materials or products.

• Stop production activities if quality standards are not met.

• Recommend corrective actions to manufacturing and procurement teams.